Abstract

Laser welding requires much capital investment comparing with generally employed arc welding. However, the laser welding enables to join very small objects with high accuracy because the laser has high energy density and high controllability. In addition, it is possible to suppress welding deformation due to low heat input. Therefore, the laser welding is employed for various joining processes. This study aims to clarify formation mechanism of weld pool in laser cladding in order to improve incomplete fusion through numerical simulation on laser welding considering deformation of weld pool surface and convective heat transfer in it. Consequently, it was found that the gas pressure plays important role for improve incomplete fusion in laser welding. The higher pressure of gas increases penetration depth by pushing away molten metal at center of the weld pool without changing direction of convection.

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