Numerical simulation of undulating shale breaking with steam-assisted gravity drainage (UB-SAGD) for the oil sands reservoir with a shale barrier

Abstract

A thick oil sands reservoir separated into two thin oil sands reservoirs by a shale barrier, particularly when the separated reservoir thickness is less than 10 m, is inefficient for economic steam-assisted gravity drainage (SAGD) applications. This paper proposes undulating shale breaking with SAGD (UB-SAGD) to develop this type of reservoir, and the trajectory of undulating drilling to break the shale was designed. In addition, sensitivity analysis was performed to evaluate the effects of the area and permeability of a breaking zone and steam injection pressure. The UB-SAGD is a novel in-situ recovery method that applies undulating drilling to break the shale in the parallel direction and the above SAGD well pairs. In addition, it adds an extra injector to facilitate thermal communication between the upper and lower parts of the shale barrier, and the steam chamber can be expanded into the upper the oil sands layer along a flow path. As the area and permeability of the breaking zone were increased, the recovery factor (RF) and maximum NPV (M_NPV) increased, and the cumulative steam-oil ratio (CSOR) decreased. A comparison of the low and high steam injection pressures revealed the M_NPV of high steam injection pressure to be higher than that of low steam injection pressure because a high injection pressure facilitates flow in a smaller area of the breaking zone. The RF and CSOR of best result were improved by 24.65% and 10.21%, respectively, compared to two well-pairs of SAGD without undulating drilling. In addition, the M_NPV of this result was $3.05 MM higher than that of two well-pairs. The UB-SAGD will be very useful for the economic development of shale interbedded oil sands reservoirs using conventional SAGD.