Numerical simulation of thermal boundary layer profile measurement

Abstract

Heat transfer rates from a surface can be determined from the slope of the temperature profile measured with a thermocouple wire traversing within a boundary layer. However, accuracy of such measurement can suffer due to flow distortion and conduction through the thermocouple wire. The present numerical study consists of two parts—a 2D simulation of flow distortion due to a cylinder in cross flow near a solid wall and a 3D simulation defined as a fin problem to calculate the thermal profile measurement error due to conduction through the thermocouple wires. Results show that the measured temperature is lower than the true temperature resulting in a 5% under-prediction of local heat transfer coefficient. A parametric study shows that low thermal conductivity thermocouple (E type) with a small wire diameter (76 micron) is desirable to reduce the measurement error in local Nusselt number.