Numerical simulation of iron ore sintering process with coke oven gas injection and oxygen enrichment

Abstract

Abstract Oxygen enrichment is believed to improve productivity and reduce fuel consumption, while gas fuel injection is assumed to improve the product yield and quality in iron ore sintering process. It is important to understand the mutual effect of oxygen enrichment and gas fuel injection for combined usage of these two techniques. A mathematical model is developed to simulate the sintering process with coke oven gas (COG) injection and oxygen enrichment, particularly focusing on predicting the quality and yield of sinter production, as well as NO x emission. The model is validated by comparing the model predictions with sintering pot test data, and numerical simulations are carried out to investigate the mutual effect of oxygen enrichment and COG injection. The results show that, compared with the conventional sintering process, with 0.5% COG injection and 30% oxygen enrichment, the mean melt quantity index (MQI) is increased by 4.1% and the mean cooling rate (CR) is decreased by 62.5%, showing that the sinter quality is improved significantly. The sinter yield is increased by 44.5%, whereas the NO x emission is increased by 8.3%. With the increase of oxygen enrichment from 21% to 30%, the sinter yield increases prominently first and then decreases a little, attaining its maximum at 30% of oxygen concentration. In addition, increasing oxygen concentration will increase the conversion rate of coke-N to NO x . Therefore, excessive oxygen enrichment is not only bad for sinter strength and yield, but also increases NO x emission.