Numerical simulation of emergence of a water droplet from a pore into a microchannel gas stream

Abstract

A numerical investigation on the dynamic behavior of liquid water entering a microchannel through a lateral opening (pore) in the wall is reported in this paper. The channel dimensions, flow conditions and transport properties are chosen to simulate those in the gas channel of a typical proton exchange membrane fuel cell (PEMFC). Two-dimensional transient simulations employing the volume of fluid method are used to explicitly track the liquid–gas interface, and to gain understanding into the dynamics of a water droplet subjected to airflow in the bulk of the microchannel. A series of parametric studies, including the effects of static contact angle, dimensions of the pore, air-inlet velocity, and water-inlet velocity are performed with a particular focus on the effect of hydrophobicity. The simulations show that the wettability of the microchannel surface has a major impact on the dynamics of the water droplet. Flow patterns are presented and analyzed showing the splitting of a droplet for a hydrophobic surface, and the tendency for spreading and film flow formation for a hydrophilic surface. The time evolution of the advancing and receding contact angles of the droplet are found to be sensitive to the wettability when the gas diffusion layer surface is hydrophilic, but independent of wettability when the surface is hydrophobic. The critical air velocity at which a droplet detaches is found to decrease with increasing hydrophobicity and with increasing initial dimension of the droplet. The critical air velocity found in the present study by taking into account the water transport and evolution of the droplet from a pore are found to differ significantly from previous works which consider a stagnant droplet sitting on the surface.