Abstract

The use of steel-aluminum heterogeneous sheets and its adhesive-coated hemming process for cover parts helps to realize the lightweight of the car body, and its vibration characteristics greatly affect the NVH characteristics of the vehicle. Traditional cover parts vibration characteristics research ignores the influence of adhesives. Facing the higher performance of lightweight cover parts systems, it is necessary to establish a “sandwich”; multi-material structure model consisting of aluminum outer sheet-ductile structural adhesive layer-steel inner sheet. Based on the typical straight edge-flat surface unit structure of cover parts, this paper established a calculation model for the vibration characteristics of steel-aluminum heterogeneous sheet adhesive structure, and the effect of adhesive thickness is quantified through experimental verification. The results show that the natural frequencies of the finite element calculation model and the experimental model are highly consistent in the first two modes, and the first two natural frequencies become larger as the thickness of the adhesive increases. The shell element of finite element calculation model based on the laminated sheet vibration theory can effectively simulate the calculation of the first two modes of the steel-aluminum heterogeneous sheet adhesive structure.

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