Numerical results of the influence of thermal effects on the turbo machine rotordynamics induced by light-rubs against a brush seal

Abstract

Brush seals are an efficient alternative for labyrinth seals in turbomachinery. Brush seals show on the one hand a better leakage reduction in relation to their axial length and hence allow a shorter design of the machinery. On the other hand, the particularly small gap between bristles and the engine shaft increases the risk of rotor-stator-contact. The flexible brush seals induces basically light-rubs that in some cases might lead to spiral vibrations and thermal mechanical instabilities.Spiral vibrations are caused by a thermal deflection of the rotor induced by a heat flow into the shaft. To predict areas of instabilites during the design process a tool was developed at the Berlin Institute of Technology. The model combines a rotor dynamic model and a thermal model. The thermal system is reduced using a stationary solution, so that the final system, on which the stability analysis is performed, is comparable to the established Kellenberger model.The paper presents the numerical model for the predictions of unstable regions depending on rotational speed. This is illustrated by means of an example of an axial compressor manufactured by MAN Diesel & Turbo.