Numerical modelling and process simulation of a post-combustion CO2 capture pilot plant based on a membrane contactor unit

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Hollow fiber membrane contactors (HFMC) have gained prominence in post-combustion CO2 capture applications due to their potential for high mass transfer rates, compactness, modularity and versatility. In this work, two pilot plant design have been proposed, an innovative solution which foresees the membrane contactor as CO2 absorption reactor, and a conventional one based on a packed column absorber. A one-dimensional model based on the resistance-in-series method has been developed for the membrane module and validated against experimental data from literature. The other process units have been simulated in Aspen Plus V11. According to the model results the membrane contactor unit is able to guarantee same levels of CO2 removal rates with improved energy performances compared to the conventional packed column absorber. In particular, if the same reactor volume is considered for the two absorber configurations, a reduction in the specific reboiler duty (SRD) of 8.5% is estimated. On the other hand, if the same liquid-to-gas (L/G) ratio is applied, the HFMC is able to guarantee a required reactor volume almost halved (45% reduction). These substantial improvements of the CO2 capture process could lead to lower investment cost and better economic indicators of the CO2 capture plant.