Abstract

The analytical model (AM) of suspension force in a bearingless flywheel machine has model mismatch problems due to magnetic saturation and rotor eccentricity. A numerical modeling method based on the differential evolution (DE) extreme learning machine (ELM) is proposed in this paper. The representative input and output sample set are obtained by finite-element analysis (FEA) and principal component analysis (PCA), and the numerical model of suspension force is obtained by training ELM. Additionally, the DE algorithm is employed to optimize the ELM parameters to improve the model accuracy. Finally, absolute error (AE) and root mean squared error (RMSE) are introduced as evaluation indexes to conduct comparative analyses with other commonly-used machine learning algorithms, such as k-Nearest Neighbor (KNN), the back propagation (BP) algorithm, and support vector machines (SVMs). The results show that, compared with the above algorithm, the proposed method has smaller fitting and prediction errors; the RMSE value is just 22.88% of KNN, 39.90% of BP, and 58.37% of SVM, which verifies the effectiveness and validity of the proposed numerical modeling method.

Highlights

  • Electric vehicles (EVs) have been researched more and more extensively in recent decades due to problems of energy shortage and environmental pollution

  • The air gap magnetic field of these machines is generated by the current-carrying main windings and suspension windings, so that there are strong electromagnetic coupling characteristics between the suspension force and the electromagnetic torque; as such, it is hard to realize accurate analyses and control [6,7,8]

  • After the pretreatment of principal component analysis (PCA), the computational dimension of the input data is reduced by 20%

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Summary

Introduction

Electric vehicles (EVs) have been researched more and more extensively in recent decades due to problems of energy shortage and environmental pollution. The power battery, as one of the key components of EVs, is extremely important. Flywheel batteries have relative advantages, such as high power density, rapid charge and discharge, and high cyclic life, as well as being environmentally friendly [1,2,3]. Bearingless machines with high efficiency and speed and which are friction free are favorable for flywheel batteries [4,5]. Conventional bearingless machines with radial split phase structures can only realize two degrees of freedom (DOF) suspension. Additional radial magnetic bearings are needed to realize radial four DOF active control, which increases the volume and cost, and reduces reliability and effectiveness. The air gap magnetic field of these machines is generated by the current-carrying main windings and suspension windings, so that there are strong electromagnetic coupling characteristics between the suspension force and the electromagnetic torque; as such, it is hard to realize accurate analyses and control [6,7,8]

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