Numerical investigation on selecting appropriate piston bowl geometry and compression ratio for gasoline-fuelled homogeneous charge compression ignited light-duty diesel engine

Abstract

The gasoline-fuelled homogeneous charge compression ignition (HCCI) combustion is a promising approach to mitigate the significant limitations of the traditional compression-ignition combustion for light-duty engine applications. In the present work, the required autoignition quality of gasoline was achieved by blending 2-ethylhexyl nitrate (EHN) with gasoline to ensure combustion stability at the achieved engine loads. A reduced chemical reaction mechanism consisting of 185 species and 219 reactions was developed in the present study for EHN-gasoline-fuelled-HCCI combustion. The mechanism was validated by conducting multi-dimensional computational fluid dynamics (CFD) simulations of HCCI combustion in a modified light-duty diesel engine. A detailed numerical study was done using the validated CFD model to select the suitable piston bowl geometry and geometric compression ratio for better engine performance and lower regulated emissions. Eleven different piston bowl geometries were explored, which also included piston bowl designs popular in traditional compression-ignition (toroid) and spark-ignition (flat) engines. The results indicated that the flat-shaped piston bowl exhibited a 17% improvement in the gross indicated thermal efficiency and a 16% and 40% reduction in UHC and CO emissions while maintaining very low NOx and smoke levels compared to the baseline hemisphere-shaped piston bowl. The engine performance remained the same for the flat-shaped piston bowl geometry even for a 17% increased compression ratio with the added benefit that the reduced EHN concentration (by 48 vol.%) was needed to achieve the same combustion phasing. Thus, the present numerical work proposes a promising approach to improve the overall performance of gasoline-fuelled HCCI combustion by piston bowl design and compression ratio optimization.