Numerical investigation on pool boiling heat transfer with trapezoidal/inverted trapezoidal micro-pillars using LBM

Abstract

Pool boiling with high-efficient heat transfer process is crucial to chemical engineering, nuclear engineering, electronic cooling, and other energy conversion applications. Surface modification technology has attracted more attention in recent years as a simple and reliable boiling enhancement technique. Most of the studies using surface modification technology have focused on the enhancement effect of rectangular micro-structures, only a few researchers have adequately investigated the enhancement effects on pool boiling heat transfer and mechanisms of other complex micro-structures (like circle, trapezoid, or inverted trapezoid). In the present study, the pool boiling processes on surfaces with trapezoidal/inverted trapezoidal micro-pillars were numerically investigated using lattice Boltzmann method (LBM). The bubble dynamics and heat transfer characteristics during the pool boiling processes on surfaces with different pillar bottom angles (30° ≤ θ ≤ 135°) were compared under different wall-superheat conditions. The orthogonal tests were adopted on micro-pillars to optimize the geometric parameters, including the bottom angle of the micro-pillar, the bottom width of the micro-pillar, the number of the micro-pillar, and the height of the micro-pillar. A new CHF correlation on the mixed wettability surface with trapezoidal/inverted trapezoidal micro-pillars was proposed. It can be found that the main mechanism of nucleate boiling heat transfer on the micro-pillars is the evaporation of the microlayer, and the pillar bottom angle reveals a remarkable effect on the pool boiling performance on the mixed wettability surfaces. The surface of θ = 135° has the minimum wall-superheat at the onset of nucleate boiling (ONB). Within a wide range of wall-superheat conditions, the heat transfer efficiency of pool boiling firstly increases with the increasing of the bottom angle of the micro-pillar and subsequently decreases. The surface of θ = 60° has the highest critical heat flux (CHF). The surface of θ = 90° has the highest heat transfer efficiency in the film boiling process. The results of orthogonal tests suggested that the bottom angle of the micro-pillar is the most significant influential factor, and the optimal geometrical combinations were proposed. The new CHF correlation has acceptable accuracy in predicting the CHF on surfaces with trapezoidal/inverted trapezoidal pillars, which provides guidance for the design and optimization of micro-structured surface modification in various pool boiling applications.