Numerical Investigation on LNG Injection in a SI-ICE

Abstract

Since the beginning of this century, Liquefied Natural Gas (LNG) has been attracting more and more attention as a cleaner energy alternative to other fossil fuels, mainly due to the possibility to transport it over longer distances than natural gas in pipelines and lower environmental impact than other liquid fuels. It is expected that this trend in the use of LNG will lead to steady increases in demand over the next few decades. At present, in the automotive sector, natural gas is employed as fuel in spark-ignited (SI) engines in the gas phase (CNG) adopting port-fuel injection system (PFI) in the intake manifold, with the main result of reducing CO2 emissions by up to 20%, compared with gasoline operation. However, SI engines which are operated in this manner suffer loss of peak torque and power due to a reduction in volumetric efficiency. Direct-Injection (DI) inside the cylinder can overcome this drawback by injecting CNG after intake valve closure. Another strategy could be the injection of natural gas in the liquid phase, both in PFI or DI mode. The injected fuel evaporation cools down the intake air; increasing the charge density with a substantial improvement in the engine volumetric efficiency and delivered power. However, at present, injection systems dedicated to cryogenic injection of natural gas are still in the prototype state. In the present study, the volumetric efficiency and performance of a turbocharged, LNG fuelled SI-ICE were numerically analysed both in the cases of DI and PFI modes and compared with the results of a conventional CNG system. Various fuel injection timings and injector position were analysed. The engine performance was evaluated by means of a one-dimensional model developed with the simulation program GT-Power, while the verification of the LNG-air mixture characteristics was carried out with the commercial code Aspen HYSIS. The numerical activity has shown that gaseous DI, before inlet valves closing, gives the worst result since methane, once injected into the cylinder, expands hindering the entry of air. On the other side, liquid PFI represents the best configuration to maximize the volumetric efficiency and therefore the engine power. All the technological issues related to a cryogenic liquid methane injection system were not taken into consideration in this study.