Abstract

The rock cutting process with a circular sawblade and the rock breaking mechanism of rock are studied with a numerical simulation method in this paper. The influence of cutting parameters of the circular sawblade on cutting force, rock damage, and specific cutting energy in the process of circular sawblade cutting rock is researched. The cutting force increases with the feed speed and an increase in cutting depth and decline in rotation speed. Cutting rock with double circular sawblades can reduce cutting force. However, the specific cutting energy declines with the increase in cutting depth and the decline in the distance between the double circular sawblades. Cutting parameters have a great influence on the damage range of rock. The research results can be applied to rock processing with a circular sawblade.

Highlights

  • Natural stone is an important building material, and the circular sawblade is widely applied in natural stone processing. e influences of circular sawblade cutting parameters on the cutting performance are studied

  • Fener et al studied the rock cutting process with a circular diamond sawblade to predict the performance of cutting carbonate rocks [12]

  • Tumac investigated the rock parameters of Turkish carbonate rock cutting with a large diameter circular saw to predict the cutting performance [13]

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Summary

Introduction

Natural stone is an important building material, and the circular sawblade is widely applied in natural stone processing. e influences of circular sawblade cutting parameters on the cutting performance are studied. E influences of circular sawblade cutting parameters on the cutting performance are studied. Wang et al investigated the effect of the cutting parameters and abrasive angle on a rock fragment and cutting forces and demonstrated the feasibility and reliability of FDEM in simulating rock machining [4]. Fener et al studied the rock cutting process with a circular diamond sawblade to predict the performance of cutting carbonate rocks [12]. Tumac investigated the rock parameters of Turkish carbonate rock cutting with a large diameter circular saw to predict the cutting performance [13]. Wang et al performed single cutting experiments to research the influence of milling parameters on marble fragments and cutting force [14]

Mathematical Problems in Engineering
Fv γ μ
Cutting depth Rock
Δεp εfpailure
Results and Discussion
Tangential force Axial force
Single sawblade Double circular sawblade
Cutting parameters
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