Numerical investigation of spindle position effects on steam ejector performance with a nonequilibrium condensation model
Abstract This research studied the performance of a spindle‐controlled steam ejector using models such as ideal gas and wet steam under various operating conditions based on computational fluid dynamics (CFD). A wet steam model incorporating nonequilibrium condensation was employed to simulate the complex flow phenomena within the ejector. The structure of the flow, entrainment ratio (Er), and shock wave characteristics of the steam ejector were examined in two different models. Results indicate that the spindle position has a substantial impact on steam ejector performance. For the ideal gas and wet steam models, the optimal spindle position (SP‐5) at a .1 MPa motive pressure achieves the highest entrainment ratios (Er) of 1.01 and 1.042, respectively. However, an ejector with a fixed geometry achieves Er values of only .517 and .549 for the ideal gas and wet steam models, under identical working conditions. This represents a substantial improvement of 89.8% over the fixed‐geometry ejector. The wet steam model consistently predicts 2%–4% higher Er values compared with the ideal gas model across all spindle positions. The study also reveals that increasing the motive pressure from .1 to .3 MPa reduces Er by up to 45.8% at the optimal spindle position, with the shock train length extending to 35% of the mixing chamber at .3 MPa. These findings offer insights for improving the design and optimization of variable‐geometry steam ejectors, potentially increasing efficiency in industrial applications.
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- Nov 20, 2023
- Applied Sciences
Steam ejectors could improve the energy efficiency of ships by efficiently utilizing low-grade waste heat from ships for seawater desalination or cooling. The internal flow characteristics of steam ejectors can be deeply analyzed through numerical simulation, which is of great significance for improving their performance. Due to the influence of the nonequilibrium phase change, the results of the wet steam model and the ideal gas model are significantly different. In this paper, the flow field characteristics of the wet steam model and the ideal gas model under different primary flow pressures (Pm) are compared and analyzed. The results show that the structures of the shock wave train for the wet steam model and the ideal gas model are different under different Pm. When the first shock wave of the shock wave train changes from a compression shock wave to an expansion shock wave, the Pm for the ideal gas model is 75,000 Pa and that for the wet steam model is 55,000 Pa. The phase change reduces the energy loss of the shock wave. With the increase in the Pm, the variation in the length of the shock wave train for the wet steam model decreases by 61%, the variation of the primary temperature at the nozzle exit increases by 60% and the variation in the choke temperature decreases by 50% compared with the ideal gas model. The investigation in this paper provides guidance for the design theory of a ship waste heat steam ejector.
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21
- 10.3390/app9071486
- Apr 9, 2019
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The steam ejector is a core component of an ejector-based refrigeration system. Additionally, steam ejectors can also be potentially applied for a fire suppression system by using pressurized steam droplets to rapidly quench and extinguish the fire. The use of steam will significantly reduce the amount of water consumption and pipe flow rate compared to conventional sprinklers. However, the efficiency of the steam ejector nozzle is one of major factors that can influence the extinguishing mechanisms and the performance of pressurized steam for fire suppression. In this article, to formulate an assessment tool for studying the ideal entrainment ratio and initial flow wetness, a wet steam model has been proposed to enhance our understanding of the condensation and evaporation effects of water droplets from a numerical perspective. The entire steam-ejector system including the nozzle, mixing chamber, throat and diffuser were modeled to study the profiles in axial pressure and temperature across the system, and were compared with self-measured experimental data. In addition, the flow and heat transfer interactions between the fluid mixture and nucleating water droplets were numerically examined by comparing initial conditions with different liquid fractions, as opposed to the ideal gas assumption. With the application of the proposed wet-steam model, the numerical model showed vast improvement in the axial pressure distribution over the ideal gas model. Through numerical conditions, it was found that reducing the wetness of the secondary inlet flow will potentially optimize the system performance with a significant increase of the entrainment ratio from 0.38 to 0.47 (i.e., improvement of around 23%).
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In recent years, there has been great interest in developing cooling systems with humidity- and temperature-independent control capabilities that can operate efficiently at varying temperatures. This paper proposes a bi-loop double-evaporator ejection–compression cycle, which utilizes low-grade heat and is suitable for the construction industry. The proposed cycle involves the concurrent operation of a vapor compression cycle and an ejector refrigeration cycle that enables it to handle altered pressure levels and operate with varying compression ratios all the way to a common condenser pressure. Conventional computational fluid dynamics (CFD) approaches often model steam as an ideal gas with single-phase flow. In contrast, this research employs the wet steam model to optimize ejector geometry. The wet steam model takes into account non-equilibrium water vapor condensation, thus providing a more precise assessment of spontaneous condensation behavior and its impact on ejector performance. When compared to the conventional dry gas model, the use of the wet steam model dramatically decreases the entrainment ratio error from 16.24% for single-phase steam to 3.92% when compared to experimental data. This study concentrates on four critical attributes of wet steam, including Mach number, droplet nucleation rate, average droplet radius, and liquid mass fraction, to develop a strategy for enhancing ejector performance and efficiency. The study demonstrates that optimal area and primary nozzle diameter ratios for the steam ejector are 5 and 2.4, respectively. Increasing the area ratio mitigates condensation intensity, thereby reducing the liquid mass fraction in the diffuser. Overall, this paper provides valuable insights into improving and optimizing ejector performance, thus highlighting the importance of considering the behavior of spontaneous condensation in ejector design and modeling.
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7
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- Sep 5, 2011
- Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
The aim of this study is to investigate the use of computational fluid dynamics in predicting the performance and geometry of the optimal design of a steam ejector used in a steam turbine. Many scholars have analysed the steam ejector using the ideal gas model, which lacks accuracy in terms of calculating the flow field of the ejector. This study is reported in a series of two papers. The first part covers the validation of CFX 11.0 results using different equations of state (EOS) on the converging–diverging nozzle flow field carried out with the experimental value. The IAPWS IF97 real gas model works well with the experimental value. The flow field of the ejector was analysed using different EOS after grid-dependent learning. The results show that the performance of the ejector was underestimated under the ideal gas model; the entrainment ratio was 20–40 per cent lower than when using the real gas model. The effect of the optimal geometrical design and operating conditions will be discussed in Part 2.
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5
- 10.1515/cppm-2023-0092
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In recent times, steam ejectors have garnered significant interest among researchers due to their environmental friendliness and the utilization of low-grade energy sources. However, a key drawback of the ejector refrigeration cycle (ERC) is its relatively low coefficient of performance (COP). Understanding the behavior of ejectors under various operating conditions is crucial for addressing this concern. This study specifically focuses on investigating the flow characteristics of ejectors in the single-choking mode. Both dry steam model (DSM) and wet steam model (WSM) are employed to analyze and evaluate the performance in this study. Based on the findings, it is evident that the discharge pressure (DP) significantly influences the flow characteristics. With increasing DP, there is a decrease in the Mach number and liquid mass fraction (LMF) within the ejector, while the temperature distribution shows an upward trend. Additionally, as the DP increases, there is a notable decline in the entrainment ratio (ER) and production entropy. With an increase in the DP, both the DSM and WSM exhibit similar trends. However, in the DSM, the ER reaches zero at an earlier stage compared to the WSM. Specifically, when the DP rises from 5000 Pa to 5600 Pa, there is a 12.6 % increase in the production entropy in the WSM, while the DSM experiences a slightly higher increase of 12.9 %.
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26
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- Jun 9, 2022
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Numerical study on the effect of superheat on the steam ejector internal flow and entropy generation for MED-TVC desalination system
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2
- 10.1115/es2010-90123
- Jan 1, 2010
The supersonic steam ejector is widely used in many industries which are steam powered such as oil, thermoelectric, refrigeration and so on. Many scholars analyzed the steam ejector by using ideal gas model and they ignored phase change, this may bring some errors for the flowing field of the ejector. In this study, the supersonic steam ejector was simulated using CFD (Computational Fluid Dynamics). Flowing field of the ejector was analyzed by using different state equations. The results shows that performance of the ejector was underestimated under the ideal gas model, and the entrainment ratio is 20%–40% lower than using real gas model. When phase changing was considered under real gas state equations, influences of working fluid pressure and back pressure were investigated. The results illustrates that working critical pressure and back flow critical pressure exist in the flow, and the entrainment ratio reaches its peak at working critical pressure. The performance of the ejector was almost the same when the outlet pressure was lower than critical back pressure. Effects of ejector geometries were also investigated in this paper. It shows that there are optimums of the relative position of the steam nozzle and the taper of the mixing section, length of mixing chamber and diameter of throat according to mass flow rate of second fluid. There are also critical length of diffuser and throat. Mass flow rate stayed the same when the length of diffuser or throat grows. This paper will provide a theoretical basis for ejector’s energy-saving and geometry optimization.
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