Numerical investigation of contact stresses for fretting fatigue damage initiation

N A Bhatti,M Abdel Wahab

doi:10.1088/1742-6596/843/1/012054

Abstract

Fretting fatigue phenomena occurs due to interaction between contacting bodies under application of cyclic and normal loads. In addition to environmental conditions and material properties, the response at the contact interface highly depends on the combination of applied loads. High stress concentration is present at the contact interface, which can start the damage nucleation process. At the culmination of nucleation process several micro cracks are initiated, ultimately leading to the structural failure. In this study, effect of ratio of tangential to normal load on contact stresses, slip amplitude and damage initiation is studied using finite element analysis. The results are evaluated for Ruiz parameter as it involves the slip amplitude which in an important factor in fretting fatigue conditions. It is observed that tangential to normal load ratio influences the stick zone size and damage initiation life. Furthermore, it is observed that tensile stress is the most important factor that drives the damage initiation to failure for the cases where failure occurs predominantly in mode I manner.

Highlights

Fretting is a surface damage due to a very small relative slip between two surfaces and can lead to fretting wear [1,2,3,4] or fretting fatigue [5,6,7,8,9]
Crack initiation location and lives are evaluated using strain based parameters, critical plane models and Ruiz parameter. They observed the damage initiation location is near the trailing edge of the contact, which is in agreement with the experimental results, the results showed no specific correlation between F2 parameter and cycles to damage initiation
The important factor which directly effects relative slip between contacting bodies is load ratio Q/fP

Summary

Introduction

Fretting is a surface damage due to a very small relative slip between two surfaces and can lead to fretting wear [1,2,3,4] or fretting fatigue [5,6,7,8,9]. With this approach they have observed crack initiation location at the trailing edge of the contact. They observed the damage initiation location is near the trailing edge of the contact, which is in agreement with the experimental results, the results showed no specific correlation between F2 parameter and cycles to damage initiation.

Results

Conclusion