Numerical investigation of cold-start behavior of polymer electrolyte fuel cells in the presence of super-cooled water

Abstract

In this study, a mathematical model has been developed to simulate the transient cold-start processes of polymer electrolyte fuel cells. The super-cooled water is assumed to exist within the cell. The non-equilibrium water transfer between the membrane and the catalyst layer is considered. The models of water freezing and ice melting in the catalyst layer and gas diffusion layer have been established. For the first time, the randomicity of the freezing process is captured by introducing a freezing probability function. Based on this model, the cold-start processes of a single polymer electrolyte fuel cell starting at various operating and initial conditions have been simulated numerically. The results indicate that the cold-start performance of the cell is determined by the water storage potential of the electrolyte in cathode catalyst layer. For each startup temperature and operating current load, there is a most appropriate initial membrane water content, which corresponds to the longest cell shutdown time. When the cold-start process is failed, the ice is mainly accumulated in the cathode catalyst layer. The ice distribution becomes more non-uniform as the cold-start temperature is lower.