Abstract

Cross-Flow Turbines (CFT) also known as Banki Turbines, are often considered for small scale hydroelectric generation. They are known for their simple construction, maintenance and operation, which means they incur in lower CAPEX and OPEX when compared to other types of turbines. However, they also tend to have a modest efficiency (82% [1–3]), hence they are not considered for big scale operations. Little is known about the flow characteristics inside the runner of the CFT. The objective of this investigation is to better understand the flow inside CFTs using Computational Fluid Dynamics (CFD) tools. Steady and Transient State simulations were performed for a CFT at an specific speed NS = 45. SST and κ–ε turbulence models were compared in terms of simulation requirements and obtained results. A proposed runner-nozzle interface, considering real CFT existent gap between these two components (free space) was evaluated as well. Results were compared to available experimental data. Maximum, numerically calculated efficiency deviation from reported experimental global efficiency was 15%. Pressure and velocity profiles along nozzle outlet, energy transfer stages location and CFT reaction ratio values were addressed. Results were compared in terms of runner-nozzle interface (gap vs no-gap), turbulence model (SST vs κ–ε) and calculation regime (steady vs transient regime). Only calculation state (steady vs transient) was found to have major influence over results. Transient state calculations better representing complex flow inside the CFT. Obtained degrees of reaction (no runner-nozzle gap, SST, transient state) were 0.12 and 0.08, for 1st and 2nd stages respectively. Hence the CFT is defined, according to this numerical models, as an impulse turbine.

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