Abstract
In the present work, four flat-plate solar collectors of similar dimensions have been simulated using the CFD approach. Model 1 has been considered as circular with a U-shaped zigzag channel, while model 2 is a square-shaped plate. In the 3rd model, the number of turns in the channel has been increased by keeping the geometry of the pipe constant, while in the 4th model, multiple straight channels have been incorporated instead of a single U-shaped zigzag channel. Three-dimensional simulations have been primarily done to understand the effect of channel geometry area and turnings on the collector's performance. A steady-state incompressible forced convective heat transfer analysis has been performed here. Water is used as a fluid in the channel to carry heat. The results of the numerical analysis led to the conclusion that model 3 is the best flat plate solar collector where turnings are maximum. With a maximum collector performance of 41.57, model 3 performs 36.7% better than model 1. Additionally, when water flows at a rate of 8 m/s inside the collector's channel, the rate of heat transfer in model 3 is 2.5% faster than in model 1. Moreover, a global optimization study has been performed using two swarm-based metaheuristic algorithms, Gravitational Search Algorithm (GSA) and Firefly Algorithm (FA), with the aim of determining good optimum values of the design variables that will maximize collector efficiency for model 3 at different flow velocities. For model 3, the percentage variation in collector efficiency between CFD and optimised findings using metaheuristic algorithms is found to be (a) 41.08% for v = 2 m/s; (b) 28.41% for v = 4 m/s; (c) 21.71% for v = 6 m/s; and (d) 13.09% for v = 8 m/s. Therefore, it is possible to anticipate that as flow velocity increases, there will be a steady decrease in the variation between computed and optimized results.
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