Numerical Evaluation of Wall Thinning Profile in Separation and Union Pipe due to Flow Accelerated Corrosion

Abstract

Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomenon to be monitored and managed in power plants with high priority. In Japan, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of the wall thinning occurred at separation and union pipe. In such pipe system, it is a problem to manage a section beneath reinforcing plate of T-tube pipe and a crotch of T-joint pipe; wall thickness measurement with high accuracy is difficult to conduct in the region by using ordinary ultrasonic testing devices. In this study, numerical analysis for separation and union parts of T-tube and T-joint pipes was conducted, and wall thinning profile by FAC was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, applicable wall thinning management for T-tube and T-joint pipes was considered. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at crotch in T-joint although it was found that geometry factor of T-joint in this flow pattern was half the value of T-tube. An alternative evaluation method to previous one might be needed for such semielliptical region in T-tube and crotch in T-joint.