Numerical and Experimental Investigation of the Efficiency of an Oil-Water Gravity Separator at an Electrical Substation

Abstract

This papers presents a numerical approach based on computational fluid dynamics (CFD) that was developed to ensure that gravity oil-water separators at Hydro-Québec electrical substations comply with the environmental legislation in place. More precisely, multiphase simulations are performed for two operating conditions of an in service separator, and an experimental setup is used to produce an oil spill and to measure the time-varying oil concentration at the separator outlet. The results show that, for the tested conditions, the oil droplet size at a separator inlet generally follows a log-normal distribution and that the droplet diameter varies between 100 and 1000 µm with a mean value of 475 µm. Furthermore, both the experimental and numerical results show that the time required for the oil droplets to reach the separator outlet is quite shorter than the theoretical mean residence time. Finally, this study demonstrates that the numerical model predicts the separator efficiency within 1% of the measured value, and that it can be a valuable tool to investigate existing separators or to design new ones.