Numerical and experimental analysis of single-acting stroke deep drawing of symmetric low-depth products without blank holder

Abstract

Abstract This study conducts numerical and experimental analyses to study the parameters affecting deep drawing of symmetric low-depth products, such as die geometry, punch movement, and cushioning. The methodology proposed in this paper is applied on the deep drawing of a frying pan manufactured out of AL99.9%. The finite element model (FE-model) is developed using LS-Dyna© and an experiment is carried out to validate the FE-model. The numerical and experimental results have shown minor deviation of 3.5% and 0.92% for maximum pressing load and maximum thickness, respectively. The validated FE-model is then employed to study the parameters affecting the maximum pressing load and maximum thinning. It is proved that the cushion stiffness and the initial blank thickness have the major influence, while the punch speed shows an insignificant impact. The results are justified and hence the FE-model proves to be reliable for further analyses.