Numerical and Experimental Analysis for the Dynamics of Flawed–Machining Rod–Disk Rotor with Inner Misalignment

Abstract

The nonlinear dynamic effects of the misalignment between inner disks in a flawed–machining rod–disk rotor is studied. Non–uniform stress distribution due to inner misalignment is obtained based on 3D static solution. The concomitant unbalances, including constant mass eccentricity and speed–variant rotor bending, are taken into account in the nonlinear dynamics. The dynamic results show that rotor bending leads to stability reduction and vibration growth. There is a distinctive feature in that the rotor’s vibration goes up again after critical speed. The maximum allowable inner misalignment is obtained according to its stability boundaries. An uneven tightening method is also presented to reduce adverse effects when the inner misalignment exists. Moreover, an experiment is designed to measure the vibration characteristics for the rod–disk rotor bearing system with inner misalignment. The results show that the theoretical result of vibration amplitude of the flawed rod–rotor bearing system is basically consistent with the experimental value. It is also found that the precise rotor performs the periodic motion, but the flawed rod–disk rotor exhibits the period–doubling orbit. This phenomenon proves that the flawed rod–disk rotor loses stability more easily than the precise rotor due to inner misalignment. However, the amplitude of harmonic frequency components for the precise rod–disk rotor system is obviously larger than the flawed rod–disk rotor system with inner misalignment. The peak value of the vibration amplitude increases when the inner misalignment becomes larger. On the whole, this work presents numerical and experimental analysis to study the dynamics of flawed-machining rod–disk rotor with inner misalignment. It also establishes the relationship between centration precision and dynamic features.