Numerical analysis on the effect of graded porosity in closed-cell metal foams/PCM composites

Abstract

The porous metal foams are potential to integrate phase change materials (PCMs) to form the shape-stabilized composited PCMs for the applications of thermal energy management and temperature regulation. However, the effect of porosity distribution of foam keeps challenging in designing such PCM-based composites. In this work, the closed-cell graded porosity foams (GPFs) involving various gradient directions and gradient differences of porosity are engineered by shrinking Voronoi tessellations to achieve precisely tunable microstructure. Then the GPF/PW composite is formed by integrating paraffin wax (PW) in each pore and its melting performance is investigated by the computational model, which is validated by the melting experiment of a specific sample. The investigations on the gradient configurations of foams reveal that the gradient direction and gradient difference of porosity have significant influences on the pore-scale melting behavior, liquid fraction variation in time and overall energy storage efficiency of PW. The positive gradient variation along the direction of heating source and the moderate gradient difference, i.e. 20% or 30%, are beneficial to improve the melting behavior of graded models. In contrast to the uniform model, the complete melting time of the graded models can maximum shorten by 5.6%, 3.8% and 3.7% for the bottom, lateral and top heating modes, respectively.