Numerical Analysis of Molten Pool Dynamic Behaviors during High-Speed Oscillation Laser Welding with Aluminum Alloy

Abstract

Increased welding speeds are often used to achieve high welding efficiency. However, welding defects, including pores and humps, can easily be formed under high-speed welding conditions. Therefore, a numerical calculation method is proposed to analyze the molten pool dynamic behaviors during high-speed oscillation laser welding with the aluminum alloy. The experiments on high-speed oscillation laser welding are conducted to confirm the simulated results, and both are found to be in good agreement. The distribution characteristics of the temperature field under the condition of a high welding speed are discussed. With the influence of the stirring process from the oscillation laser beam, the temperature gradient is reduced and fluid flow velocity is decreased. The fluid flow in non-oscillation laser welding is more intense than that in oscillation laser welding. It is found that the proposed method can be used to guide the selection of the optimal process parameters for improving welding efficiency and quality in the practical welding process.