Abstract

The present investigation constitutes CFD analysis of the heat transmission phenomenon in a tube heat exchanger with a Y-shaped insert with triangular perforation. The analysis is accomplished by considering air as a working fluid with a Reynolds number ranging from 3000 to 21,000. The segment considered for analysis consists of a circular tube of 68 mm diameter and 1.5 m length. The geometrical parameter considered is the perforation index (0%, 10%, 20%, and 30%). The constant heat flux is provided at the tube wall and a pressure-based solver is used for the solution. The studies are performed for analyzing the effects of inserts on the heat transfer and friction factor in the circular tube heat exchanger which results in augmented heat transfer at a higher perforation index (PI) and lower friction factor. The investigation results show that the highest heat transfer is 5.84 times over a simple plain tube and the maximum thermal performance factor (TPF) is 3.25 at PI = 30%, Re = 3000.

Highlights

  • Nowadays, energy has become an integral part of life for human beings

  • The Y shape is in three wings and aligned at 120 degrees to each other with a height of 30 mm throughout the length, which is perforated in a triangular shape in each of its wings of three cases of the perforation index (PI)—10%, 20%, and 30%

  • Numerical investigation has been carried out considering the triangular perforated Y-shaped insert in the circular tube heat exchanger (HE)

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Summary

Introduction

Energy has become an integral part of life for human beings. Researchers are continuously carrying out research to improve the efficiency of devices. Singh et al [17] experimentally investigated solid-hollow circular disks with rectangular winglets and noticed a thermal performance improvement in heat transmission over a simple plain tube (smooth circular tube without any type of insert). Gautam et al [20] investigated using a perforated triple wing vortex generator; they found enhancement in heat transmission and thermal performance over a simple plain tube HE. It is observed from the literature study that the inserts or turbulators help to reduce the friction factor near the inner wall surface and enhance the heat transfer. The effect of the perforated Y-shaped insert on Nu, f, and TPF has been presented

Geometry of Insert
Mathematical Calculations
Mathematical Modelling
Model Validation
Figure
Effect on Nu
Effect on f
Effect on TPF
Comparison with Previous Work
Conclusions
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