Abstract

Existing hybrid force/position control algorithms mostly explicitly contain a dynamic model. Moreover, force and position controllers will be switched frequently. To solve the above problems, a novel voltage-based weighted hybrid force/position control algorithm is proposed for redundant robot manipulators. Firstly, mapping between voltage and terminal position and orientation is established so that the designed controller can be simplified by adopting the motor current as the feedback to replace the tedious calculation of the dynamic model. Secondly, a voltage-based weighted hybrid force/position control algorithm is proposed to eliminate the selection matrix. Force and position control laws are summed directly through a weighted way to avoid the problems of space decomposition and switching. Thirdly, the stability is proven using Lyapunov stability theory, then the selection method for weighted coefficient is provided. Fourthly, comparative simulations are performed. Results show that the proposed algorithm is suitable for impedance control and hybrid force/position control and can compensate for their deficiencies. Lastly, the transport experiment in the YZ plane is conducted. Results show that position and force accuracies in the Y- and Z-axis directions are 3.489 × 10−4 and 7.313 × 10−4 m and 1.238 × 10−1 and 1.997 × 10−1 N, respectively. Accordingly, it can effectively improve the operation capability and control accuracy.

Highlights

  • With the development of intelligent manufacturing, robot manipulators [1,2,3,4] have been widely used in various industry fields, such as spraying [5], welding [6], transport [7], and assembly [8]

  • A system model considering the dynamics of the redundant robot manipulator and motors is established

  • The voltage-based control algorithm is combined with the hybrid force/position control algorithm to simplify the controller by adopting the motor current as the feedback to replace the tedious calculation of the dynamic model of the redundant robot manipulator

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Summary

Introduction

With the development of intelligent manufacturing, robot manipulators [1,2,3,4] have been widely used in various industry fields, such as spraying [5], welding [6], transport [7], and assembly [8]. A dynamic model of a redundant robot manipulator is more complex than that of a nonredundant robot manipulator, and the controller structure of its hybrid force/position control algorithm is more complex. This condition leads to tedious calculation and poor real-time performance in practical applications. The voltage-based control algorithm was only applicable to the impedance control of nonredundant robot manipulators, and it could not be directly applied to the hybrid force/position control of redundant robot manipulators. A voltage-based weighted hybrid force/position controller is designed for the redundant robot manipulator.

Dynamic Model of a Redundant Robot Manipulator
Mapping between Voltage and the Terminal Position and Orientation
VBWHFPC
Simulation
Wiping Operation of the Redundant Robot Manipulator
Control
The Workpiece Moves along a Straight Line under Constant Force
Conclusions
Full Text
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