Abstract

Novel stiff, tough, highly transparent and ultra-extensible self-assembled nanocomposite elastomers based on poly(2-methoxyethylacrylate) (polyMEA) were synthesized. The materials are physically crosslinked by small in-situ-formed silica nanospheres, sized 3–5 nm, which proved to be a very efficient macro-crosslinker in the self-assembled network architecture. Very high values of yield stress (2.3 MPa), tensile strength (3.0 MPa), and modulus (typically 10 MPa), were achieved in combination with ultra-extensibility: the stiffest sample was breaking at 1610% of elongation. Related nanocomposites doubly filled with nano-silica and clay nano-platelets were also prepared, which displayed interesting synergy effects of the fillers at some compositions. All the nanocomposites exhibit ‘plasto-elastic’ tensile behaviour in the ‘as prepared’ state: they display considerable energy absorption (and also ‘necking’ like plastics), but at the same time a large but not complete (50%) retraction of deformation. However, after the first large tensile deformation, the materials irreversibly switch to ‘real elastomeric’ tensile behaviour (with some creep). The initial ‘plasto-elastic’ stretching thus causes an internal rearrangement. The studied materials, which additionally are valuable due to their high transparency, could be of application interest as advanced structural materials in soft robotics, in implant technology, or in regenerative medicine. The presented study focuses on structure-property relationships, and on their effects on physical properties, especially on the complex tensile, elastic and viscoelastic behaviour of the polyMEA nanocomposites.

Highlights

  • This work is dedicated to the synthesis of novel ultra-extensible tough and strong solvent-free nanocomposite elastomers, which were found to display an unusual plasto-elastic and elasto-plastic behaviour

  • PolyMEA/silica nanocomposites, or structurally similar systems were not studied in the literature until very recently (2020–2021), when Asai, Takeoka and co-workers published first works about such types of materials: Their first work was about laser-cure-3D-printing of a blood-compatible weakly divinyl-crosslinked polyMEA submicro-composite filled with highly regular commercial silica spheres sized 110 nm [51]

  • (polyMEA) nanocomposites with in-situ-formed fine-grained nano-silica were synthesized, as well as their derivatives doubly filled with nano-silica and clay nanoplatelets

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Summary

Introduction

This work is dedicated to the synthesis of novel ultra-extensible tough and strong solvent-free nanocomposite elastomers (xerogels), which were found to display an unusual plasto-elastic and elasto-plastic behaviour. The studied materials are of potential interest for biomedical technologies, as well as for robotics and soft robotics, due to their exceptional mechanical properties, and due to their bio-compatibility

Ultra-Extensible Elastomers and Hydrogels
Nanoparticles and Ultra-Extensible Elastomers
Solvent-Free Hyper-Elastomers
Application Potential of the Studied Materials
Authors’ Previous Studies of Elastic Nanocomposites
Nanocomposites Comparable with the Studied Ones
Aim of the Present Work
Materials
Nanocomposites’ Preparation
Ash Analysis
Small-Angle X-ray Scattering
Tensile Tests
Hysteresis Tests
Thermo-Mechanical Properties of Elastomers
Synthesis of the Physically Crosslinked PolyMEA Nanocomposites
Micro-Phase Separation during Synthesis and Subsequent Homogeneization
Dispersion of the Fillers
Tensile Properties of the polyMEA Nanocomposites
Stress Relaxation in the Nanocomposite Elastomers
Permanent Change of Tensile Behaviour after Enduring Large Deformations
Hysteresis Tests of ‘Elasticized’ Samples
Assumed Mechanism of the Change in the Tensile Behaviour
Glass Transition Temperatures and Moduli as Observed by DMTA
Thermal Transitions as Observed by DSC
Conclusions

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