Abstract

As a crucial energy density determining factor, the areal sulfur loading is still low nowadays for practical applications of Li–S batteries. To address this issue, intensive research efforts have been devoted to development of sulfur-hosting materials with ultrahigh specific surface area. However, design and manufacturing processes for these materials are complicated. Herein, we report a novel and facile strategy for developing a high-performance cathode with high areal sulfur content using conventional sulfur hosts without ultrahigh specific area. This strategy features a dense blocking layer of solid electrolyte interface (SEI) on the separator to ensure cycle stability of the cathode with a high areal sulfur loading. Meanwhile, a nanoarray cathode structure (CNT array on carbon cloth) is adopted to guarantee high sulfur utilization and rate performance. With the synergistic effect of a dense blocking layer and CNT array structure, the cathode with 10 mg/cm2 sulfur (90.9% in CNT/S composite) shows good ...

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