Abstract

Owing to its low removal rate and debris ejection nature, EDM is a very slow machining process. A novel jump motion control for electrode in electrical discharge machining (EDM) equipped with dual linear motors (LmEDM) was proposed to release this debris efficiency point. The direct drive EDM and a novel pulse discriminator were developed. By introducing the discriminator to count effective discharge pulses, an EDM jump control was proposed. Experiments for verification of the EDM efficiency were conducted for 35 mm deep and thin EDM processes with 2 mm thin platelet. EDM efficiency of proposed jump control is verified to be four times over the traditional EDM.

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