Novel Intelligent System Based on Automated Machine Learning for Multiobjective Prediction and Early Warning Guidance of Biogas Performance in Industrial-Scale Garage Dry Fermentation

Abstract

Industrial-scale garage dry fermentation systems are extremely nonlinear, and traditional machine learning algorithms have low prediction accuracy. Therefore, this study presents a novel intelligent system that employs two automated machine learning (AutoML) algorithms (AutoGluon and H2O) for biogas performance prediction and Shapley additive explanation (SHAP) for interpretable analysis, along with multiobjective particle swarm optimization (MOPSO) for early warning guidance of industrial-scale garage dry fermentation. The stacked ensemble models generated by AutoGluon have the highest prediction accuracy for digester and percolate tank biogas performances. Based on the interpretable analysis, the optimal parameter combinations for the digester and percolate tank were determined in order to maximize biogas production and CH4 content. The optimal conditions for the digester involve maintaining a temperature range of 35–38 °C, implementing a daily spray time of approximately 10 min and a pressure of 1000 Pa, and utilizing a feedstock with high total solids content. Additionally, the percolate tank should be maintained at a temperature range of 35–38 °C, with a liquid level of 1500 mm, a pH range of 8.0–8.1, and a total inorganic carbon concentration greater than 13.8 g/L. The software developed based on the intelligent system was successfully validated in production for prediction and early warning, and MOPSO-recommended guidance was provided. In conclusion, the novel intelligent system described in this study could accurately predict biogas performance in industrial-scale garage dry fermentation and guide operating condition optimization, paving the way for the next generation of intelligent industrial systems.