Novel green hybrid acidic-cyanide bioleaching applied for high recovery of precious and critical metals from spent light emitting diode lamps

Abstract

The spent light emitting diode (LED) lamp is a new type of electronic waste contains the large amount of valuable metals. In this study, a novel green hybrid acidic-cyanide bioleaching process was developed for the high efficiency recovery of valuable metals from spent LED lamps. The spent LEDs were bio-pretreated using biogenic ferric produced by Acidithiobacillus ferrooxidans to efficiently harvest all base and heavy metals, 93% Sn, 94% Ni, 80% Cu, 68% Al, 60% Ga, 51% Pb, 46% Cr, and 35% Fe were leached. Then the bio-pretreated residue was bioleached by Bacillus megaterium (B. megaterium). Under optimum conditions (pH 7; glycine 2.5 g/L; L. methionine 10 g/L), 15 mg/L cyanide was produced by B. megaterium in short time of 14 h. At 10 g/L bio-pretreated spent LED, under direct hybrid bioleaching, a 47% gold extraction efficiency was observed after 36 h. The better performance of direct hybrid bioleaching suggests the important role of extracellular polymeric substances (EPS) and the continuous production of CN−. Compared to single cyanide bioleaching with un-pretreated LEDs, the amounts of metals recovered through hybrid direct bioleaching were significantly high; 93% Au, 91% Ag, 98% Ni, 87% Cu, and 84% Ga were leached after 4 d. This study developed an approach for the efficient recycling of spent LEDs that will result in a huge economic interest and better environmental performance.