Abstract

Data-driven process monitoring has benefited from the development and application of kernel transformations, especially when various types of nonlinearity exist in the data. However, when dealing with the multimodality behavior that is frequently observed in the process operations, the most widely used radial basis function (RBF) kernel has limitations in describing process data collected from multiple normal operating modes. In this article, we highlight this limitation via a synthesized example. In order to account for the multimodality behavior and improve the fault detection performance accordingly, we propose a novel nonstationary discrete convolution kernel, which derives from the convolution kernel structure, as an alternative to the RBF kernel. By assuming the training samples to be the support of the discrete convolution, this new kernel can properly address these training samples from different operating modes with diverse properties and, therefore, can improve the data description and fault detection performance. Its performance is compared with RBF kernels under a standard kernel principal component analysis framework and with other methods proposed for multimode process monitoring via numerical examples. Moreover, a benchmark data set collected from a pilot-scale multiphase flow facility is used to demonstrate the advantages of the new kernel when applied to an experimental data set.

Highlights

  • K ERNEL transformation in multivariate statistical process monitoring (MSPM) has been popular due to its ability to handle nonlinearities existing in the process data and its compatibility with various dimension reduction algorithms, such as principal component analysis (PCA) [1], partial least squares (PLS) [2], and independent component analysis (ICA) [3]

  • The contours demonstrate that the nonstationary discrete convolution (NSDC) kernel can cope with other types of nonlinearity without considering the varying covariance structures of each data cluster. These results indicate that the NSDC kernel will yield a kernel PCA model that generates a better control limit than the radial basis function (RBF) kernel for anomaly detection of multimodal data

  • This article has presented the NSDC kernel that is a novel type of the nonstationary data-dependent kernel function that is better suited for multimodal process monitoring

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Summary

Introduction

K ERNEL transformation in multivariate statistical process monitoring (MSPM) has been popular due to its ability to handle nonlinearities existing in the process data and its compatibility with various dimension reduction algorithms, such as principal component analysis (PCA) [1], partial least squares (PLS) [2], and independent component analysis (ICA) [3]. The ability of MSPM in identifying new operating modes, some of which may reflect faults in the process, has been improved substantially by adopting the aforementioned kernel-based approaches. Nonlinearity in the process data may be caused by a different process behavior and can Manuscript received June 22, 2018; revised January 28, 2019 and June 7, 2019; accepted September 24, 2019. Varying loading conditions or demands of production can mean that a process may run in multiple different modes even during the course of a typical, healthy operation. Data recorded from such a process will itself be multimodal in nature. It is important to be able to account for this multimodality so that anomalous behavior may be distinguished from normal operations accurately and robustly

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