Nonlinear vibrations of a ballistic vehicle with friction joints subjected to vibroacoustic excitation - experiments, modeling and simulations

Abstract

This study presents the experiments, modeling and numerical simulations of an industrial aeronautical structure subjected to vibroacoustic excitation. In flight, especially during atmospheric re-entry, an aeronautical structure is exposed to major pressure fluctuations on its external surface. These fluctuations are described as a dynamic excitation which generates structural vibrations of the outer surface and of the components inside the aeronautical structure. Due to some of these internal components such as joints, the assembly may exhibit a nonlinear vibration response. The simulation of these nonlinear vibrations requires reliable modeling of the wall pressure fluctuations and a nonlinear vibration simulation method adapted to the nonlinear modeling of the structure. In this study, a modeling and simulation method is developed to compute the nonlinear vibration response of an industrial assembly to such a surface, random, correlated dynamic excitation. More specifically, numerical simulations are performed by proposing an extension of the well-known Harmonic Balance Method for nonlinear mechanical systems subjected to complex vibroacoustic excitation. The method is validated using a dedicated ground experiment. A metallic industrial assembly representing a ballistic vehicle and including friction joints is used. This structure is subjected to controlled vibroacoustic excitation: diffuse acoustic loading in a reverberant chamber. The structure exhibits a nonlinear vibration response due to friction. The finite element model is validated through an experimental modal analysis with an electrodynamic shaker. The vibroacoustic modeling of the excitation is then validated through a test-simulation comparison using diffuse acoustic field testing at low excitation level. Then the global nonlinear simulation process is validated using diffuse acoustic field testing at increasing excitation levels. Test and simulation results exhibit the same nonlinear behavior: increase of dissipation and softening effect at the main resonances. This work thus represents a new step towards the use of nonlinear vibration simulation methods with real industrial structures and real-life loading.