Abstract

As one classical anomaly detection technology, support vector data description (SVDD) has been successfully applied to nonlinear chemical process monitoring. However, the basic SVDD model cannot achieve a satisfactory fault detection performance in the complicated cases because of its intrinsic shallow learning structure. Motivated by the deep learning theory, one improved SVDD method, called ensemble deep SVDD (EDeSVDD), is proposed in order to monitor the process faults more effectively. In the proposed method, a deep support vector data description (DeSVDD) framework is firstly constructed by introducing the deep feature extraction procedure. Different to the traditional SVDD with only one feature extraction layer, DeSVDD is designed with multi-layer feature extraction structure and optimized by minimizing the data-enclosing hypersphere with the regularization of the deep network weights. Further considering the problem that DeSVDD monitoring performance is easily affected by the model structure and the initial weight parameters, an ensemble DeSVDD (EDeSVDD) is presented by applying the ensemble learning strategy based on Bayesian inference. A series of DeSVDD sub-models are generated at the parameter level and the structure level, respectively. These two levels of sub-models are integrated for a holistic monitoring model. To identify the cause variables for the detected faults, a fault isolation scheme is designed by applying the distance correlation coefficients to measure the nonlinear dependency between the original variables and the holistic monitoring index. The applications to the Tennessee Eastman process demonstrate that the proposed EDeSVDD model outperforms the traditional SVDD model and the DeSVDD model in terms of fault detection performance and can identify the fault cause variables effectively.

Highlights

  • With the increasing scale and complexity of modern industrial processes, timely fault diagnosis technology is gaining its importance because of the high demands for plant safety and process continuity

  • There is no studies introducing the fault detection applications of deep support vector data description (DeSVDD). (2) we present a model ensemble strategy based on Bayesian inference to enhance the monitoring performance of DeSVDD

  • For the DeSVDD, two feature extraction layers were used and the corresponding nodes were set to the 70% of the previous layer orderly

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Summary

Introduction

With the increasing scale and complexity of modern industrial processes, timely fault diagnosis technology is gaining its importance because of the high demands for plant safety and process continuity. Due to the application of the advanced data acquisition and computer control systems, huge volumes of data are collected so that data-driven fault diagnosis methods have been one of the most popular process monitoring technologies in recent years [1,2,3]. Data-driven fault detection can be viewed as one anomaly detection task. As a classic anomaly detection method, support vector data description (SVDD) has received widespread attention in the process monitoring and fault diagnosis field [4,5]. Support vector data description (SVDD) is firstly proposed by Tax and Duin for the one-class classification problem [6,7]. SVDD firstly projects the raw data onto a high-dimensional feature space by the kernel trick and find a minimal hypersphere to enclose the data samples. Because of its effectiveness in complicated data description, SVDD has obtained

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