Abstract

This review describes the preparation of nonedible vegetable oil (NEVO)-based polyols and their application in anticorrosive and antimicrobial polyurethane (PU) coatings. PUs are a class of versatile polymers made up of polyols and isocyanates. Renewable vegetable oils are promising resources for the development of ecofriendly polyols and the corresponding PUs. Researchers are interested in NEVOs because they provide an alternative to critical global food issues. The cultivation of plant resources for NEVOs can also be popularized globally by utilizing marginal land or wastelands. Polyols can be prepared from NEVOs following different conversion routes, including esterification, etherification, amidation, ozonolysis, hydrogenation, hydroformylation, thio-ene, acrylation, and epoxidation. These polyols can be incorporated into the PU network for coating applications. Metal surface corrosion and microbial growth are severe problems that cause enormous economic losses annually. These problems can be overcome by NEVO-based PU coatings, incorporating functional ingredients such as corrosion inhibitors and antimicrobial agents. The preferred coatings have great potential in high performance, smart, and functional applications, including in biomedical fields, to cope with emerging threats such as COVID-19.

Highlights

  • The progressive dwindling of fossil fuel resources, coupled with the drastic increase in fossil fuel prices, has sparked feverish activity in the search for alternatives based on renewable resources

  • nonedible vegetable oils (VOs) (NEVO) have become more attractive for the development of polyols due to their nonfood nature, which is critical for preserving the global food supply

  • As PU is mainly prepared through polyaddition reaction between polyols and multifunctional isocyanates (Figure 1), PU properties can roughly be controlled by the chemical nature and combinations of the polyols and isocyanates, allowing them to be used in various fields including foams, adhesives, sealants, and elastomers [2,3]

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Summary

Introduction

The progressive dwindling of fossil fuel resources, coupled with the drastic increase in fossil fuel prices, has sparked feverish activity in the search for alternatives based on renewable resources. As PU is mainly prepared through polyaddition reaction between polyols and multifunctional isocyanates (Figure 1), PU properties can roughly be controlled by the chemical nature and combinations of the polyols and isocyanates, allowing them to be used in various fields including foams (rigid and flexible), adhesives, sealants, and elastomers [2,3]. Preparation of NEVO-based polyols through different chemical pathways are summarized. The aspects of NEVOs that are covered in this article are their origin, fatty acid composition, physicochemical properties, conversion routes to polyols, and the corresponding PU coatings, including NEVO-based functional PU coatings with anticorrosive and antimicrobial performances. Several reports have claimed that the preparation of diisocyanates is from renewable resources through Curtius rearrangement, including 1,7-heptamethylene diisocyanate and 1,16-diisocyanatohexadec-8-ene from oleic acid [7,8,9]

Conventional Polyols for Polyurethanes
Polyols from Renewable Resources for Polyurethanes
Nonedible Vegetable Oil-Based Polyurethane Coatings
Anticorrosive Polyurethane Coatings
Anticorrosive Polyurethane Coatings with Additives
Nonedible Vegetable Oil-Based Antimicrobial Polyurethane Coatings
Findings
Conclusions
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