Abstract

Non-destructive techniques are used widely in the metal industry in order to control the quality of materials. Eddy current testing is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor. This paper includes an overview of the fundamentals and main variables of eddy current testing. It also describes the state-of-the-art sensors and modern techniques such as multi-frequency and pulsed systems. Recent advances in complex models towards solving crack-sensor interaction, developments in instrumentation due to advances in electronic devices, and the evolution of data processing suggest that eddy current testing systems will be increasingly used in the future.

Highlights

  • Non-destructive techniques are used in the metal industry and science in order to evaluate the properties of a wide variety of materials without causing damage

  • One of the Sensors 2011, 11 conventional electromagnetic methods utilized for the inspection of conductive materials such as copper, aluminum or steel is eddy current non-destructive testing [1]

  • This paper presents the basis of non-destructive eddy current testing and provides an overview of the research conducted by many authors who continue to develop this technique

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Summary

Introduction

Non-destructive techniques are used in the metal industry and science in order to evaluate the properties of a wide variety of materials without causing damage. One of the Sensors 2011, 11 conventional electromagnetic methods utilized for the inspection of conductive materials such as copper, aluminum or steel is eddy current non-destructive testing [1]. Eddy current testing permits crack detection in a large variety of conductive materials, either ferromagnetic or non-ferromagnetic, whereas other non-destructive techniques such as the magnetic particle method are limited to ferromagnetic metals. Another advantage of the eddy current method over other techniques is that inspection can be implemented without any direct physical contact between the sensor and the inspected piece.

Principles of Operation of Eddy Current Testing
Electromagnetic Induction and Eddy Current Inspection
Complex Impedance Plane
Non-ferromagnetic Material Approach
Ferromagnetic Material Approach
Eddy Current Transformer Model
Magnetic Field Sensors for Eddy Current Testing
Elements of a Basic Inspection System
Main Variables of Eddy Current Testing
Electrical Conductivity of the Test piece
Magnetic Permeability
Magnetization of Ferromagnetic Materials
Lift-Off
Fill Factor
Edge Effect
Frequency and Skin Effect
Multi-frequency Techniques
Pulsed Eddy Current Testing
The Phase Lag
Signal-to-Noise Ratio
Equivalence Model of Eddy Current Coil Sensors for Applications
Sensors
Coil Probe Types
Absolute-Mode Probe
Differential-Mode Probe
Crack-Probe Interaction Models
Conventional and Transmission Eddy Current Method
Coil Probe Circuitry
Magnetoresistive Sensors
Hall-effect Sensors
SQUID Devices
Comparison of Different Probe Structure and Magnetic Sensors
Eddy Current Equipment
Applications of Eddy Current Testing
Conclusions
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