Non-contact defect imaging of carbon fiber composites using laser excited acoustic shearography

Abstract

The performance of carbon fiber reinforced polymer (CFRP) composites is significantly affected by the presence of subsurface defects, which originate from manufacturing processes or during operations. Although many non-destructive testing (NDT) methods have been employed to inspect CFRP materials and structures, the existing techniques are often time-consuming and sometimes require contact measurement. This paper presents a non-contact and rapid inspection method utilizing laser-excited acoustic shearography to detect subsurface defects in CFRP composites. In this method, a pulsed nanosecond laser is used to generate ultrasonic waves through thermoacoustic effect, and a shearography sensor is used to image the full-field wave-defect interactions. It is found that the proposed method can efficiently image various subsurface defect sizes in a non-contact way. The identified defects were validated through comparison with X-ray computed tomography (XCT).