Non-circular pressure swirl nozzles injecting into stagnant air

Abstract

As far as we are aware, all the previous studies have focused on circular injectors. Here, the effect of non-circular orifice shape on pressure swirl injector was investigated experimentally. For this purpose, three injectors; circular, square and rectangular were manufactured. The nozzles had the same cross-sectional area. Water was used as the working fluid and tests were conducted at room temperature and pressure. The Weber number varied from 484 to 1936. Flow parameters of the swirl jets were obtained by an in-house image processing code. The measured parameters were: discharge coefficient, spray angle, breakup length, lateral spread, SMD of drops and wavelength of surface waves formed on the cone. The influence of nozzle shape on all these parameters are discussed.A new breakup regime morphology for non-circular pressure swirl nozzles was defined. At lower Weber numbers, the air core was trapped inside the liquid sheet and relatively large ligaments were formed and separated from the edges (fiber breakup regime). As the Weber number was increased Rayleigh-Taylor instability produced cell-like structures near the nozzle exit. These cell-like structures eventually broke up at the thickened edges of the cells and formed Christmas tree like structures (Christmas tree regime). We found that all the measured flow parameters can best be correlated as a function of Reynolds number and Weber number based on liquid sheet thickness at nozzle exit. All these correlations were reported. Breakup length and lateral spread were heavily influenced by the breakup regime. In fiber breakup regime the breakup length and lateral spread increased with increasing Weber number. However, in Christmas tree (cellular) breakup regime, breakup length and lateral spread decreased with increasing Weber number.