Abstract

Although there are many epicyclic-type automatic transmissions in production, the related configuration design methods are still tedious and borne to human error. A simple methodology for the systematic design of the Ravigneaux-type epicyclic gear transmissions needs to be developed. First, fundamentals and gear-shifting of four-speed and six-speed epicyclic-type automatic transmissions are illustrated to establish the design requirements. Second, based on the kinematic nomographs of the corresponding basic gear ratios, a simple clutching-sequence method is proposed and illustrated. Next, a planar-graph representation is presented to arrange the desired clutches for each possible clutching sequence into the epicyclic gear mechanism. Then, with the above methods, the systematic designs of the epicyclic gear mechanisms are given for demonstrating the feasibility of the proposed methodology. The result of this work shows that the seven-, eight-, and nine-link two-DOF Ravigneaux-type epicyclic gear mechanisms could reach four-, six-, and eight-forward speeds at most, respectively. New five-, six-, seven-, and eight-velocity automatic transmissions are enumerated from the two-ring eight- and nine-link Ravigneaux gear mechanisms. It is a major breakthrough to design completely satisfactory eight-speed automatic transmissions from the nine-link Ravigneaux gear mechanism.

Highlights

  • For a long-time automatic transmissions with planetary gear trains are used in the automotive industry

  • The ranges of output velocities are classified into two kinds: under drive (UD) and reverse drive (RD) according to whether the velocity is between zero and the input velocity, or less than zero

  • This paper presents a systematic procedure to enumerate clutching sequences and to find feasible clutch layouts for Ravigneaux planetary gear trains

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Summary

Introduction

For a long-time automatic transmissions with planetary gear trains are used in the automotive industry. It consists of a seven-link two-DOF Ravigneaux gear mechanism, two rotating clutches C1 and C2, and two band clutches B1 and B3. The seven-link two-DOF-Ravigneaux gear train has been developed by most automotive manufacturers as threeor four-velocity automatic transmission [3]. It can be found in Ford C3, Ford C5, Mercedes Benz, Toyota A40, and Nissan, to name, a few three-velocity automatic transmissions. Two-DOF eight-link Ravigneaux gear mechanism, shown in Figure 4(b), consists of a long pinion and two Advances in Mechanical Engineering

C2 C3 B1 B3 Velocity ratio
Literature Review
Enumeration of All Feasible Clutching Sequences with the Aid of Nomograph
B3 4 3
Direct drive
C2 C3 C7
Conclusions
Full Text
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