Abstract

We report successful deposition of nitrogen-doped amorphous carbon films to realize high-power core-shell supercapacitor electrodes. A catalyst-free method is proposed to deposit large-area stable, highly conformal and highly conductive nitrogen-doped amorphous carbon (a-C:N) films by means of a direct-current plasma enhanced chemical vapor deposition technique (DC-PECVD). This approach exploits C2H2 and N2 gases as the sources of carbon and nitrogen constituents and can be applied to various micro and nanostructures. Although as-deposited a-C:N films have a porous surface, their porosity can be significantly improved through a modification process consisting of Ni-assisted annealing and etching steps. The electrochemical analyses demonstrated the superior performance of the modified a-C:N as a supercapacitor active material, where specific capacitance densities as high as 42 F/g and 8.5 mF/cm2 (45 F/cm3) on silicon microrod arrays were achieved. Furthermore, this supercapacitor electrode showed less than 6% degradation of capacitance over 5000 cycles of a galvanostatic charge-discharge test. It also exhibited a relatively high energy density of 2.3 × 103 Wh/m3 (8.3 × 106 J/m3) and ultra-high power density of 2.6 × 108 W/m3 which is among the highest reported values.

Highlights

  • Is a simple, low-cost and controllable technique and it is commonly used in the fabrication of different types of carbon-based films[22,23,24,25]

  • Our experiments showed that Ni nanoparticles could be trapped in the amorphous carbon (a-C):N layer pores during the annealing process which could electrochemically react with the electrolyte and hamper the layer stability and its energy performance as a supercapacitor electrode active material

  • We have studied the promising application of nitrogen-doped amorphous carbon films as the active material of high-power core-shell supercapacitor electrodes

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Summary

Introduction

Is a simple, low-cost and controllable technique and it is commonly used in the fabrication of different types of carbon-based films[22,23,24,25]. We report a novel and catalyst-free approach to realize large-area, stable, highly conformal and highly-conductive a-C:N films by direct-current plasma enhanced chemical vapor deposition technique (DC-PECVD). The deposited a-C:N films are inherently porous, we have demonstrated that their surface properties could be further improved by nickel-assisted annealing and a subsequent etching step. By means of electrochemical analysis of the deposited films, we have shown the promising performance of the nitrogen-doped a-C films as a MEMS-compatible supercapacitor electrode. Various methods have been exploited to study the electrical, physical and electrochemical properties of the a-C:N films formed on both planar and non-planar substrates

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