Abstract

Electromagnetic waves (EMW) absorbing materials with low density are in high demand because the miniaturization of devices requires high electromagnetic shielding. Metal foams (especially open-cell Aluminum foam, OCAF), due to their lightweight and reasonable mechanical properties, are considered encouraging materials for the aforementioned applications. OCAF counters the high-density issue, and also makes it compatible with impedance matching. Here nickel oxide (NiO)- sprinkled in-situ grown hierarchal graphitic carbon nanofiber anchored feathery OCAF (Al–NiO–CNF OCAF) is synthesized through a novel template method. The materials are explored intensively using different physico-electro-chemical, mechanical, and magnetic techniques. The EMW absorption capacity gets remarkably increased (four times) with the presence of NiO and hierarchal graphitic jungle. The total electromagnetic interference shielding is found to be ∼84 dB at 10.4 GHz, out of which 82 dB is the absorption component (>98%). The prepared Al–NiO–CNF OCAF approves the new pathway for the use of metal-based lightweight materials for high EMW absorption applications. The Al–NiO–CNF OCAF has shown better mechanical and environmental stability. This study demonstrates a simple alternative material for promising electromagnetic interference shielding and EM absorption capabilities in various orientations.

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