Ni migration on porous yttria-stabilized zirconia and yttria-micropatterned fuel electrodes in solid oxide fuel cells

Abstract

This study investigates the mechanism of Ni migration and methods for preventing Ni migration by utilizing ceramic obstacles that can block or slow Ni movement during solid oxide fuel cell (SOFC) operation. A patterned thin-Ni model anode on mirror-polished yttria-stabilized zirconia (YSZ) substrate exhibited dynamic movement during operation, as reported previously. In this study, we attempt to elucidate the mechanism of Ni migration that occurs only on the surface of solid-state Ni by blocking or slowing this movement using porous patterns of different materials. Porous micropatterns of 100 % YSZ and 80 wt% yttria (Y2O3) + YSZ composites were fabricated on a YSZ electrolyte, and velocity changes and blocking of Ni were observed. The porous YSZ structure changed the velocity of the Ni. In contrast, no Ni migration occurred in the Y2O3/YSZ composite porous structure, despite migration occurring in the neighboring smooth YSZ area in the same cell. The Ni-migrated areas were separated by the Y2O3/YSZ porous area, indicating that Ni migration was not caused by microscale differences in temperature or supplied gas diffusion, and Ni moved only on the cell surface, not via Ni-containing gases because temperatures and gases cannot form micropatterns.