Abstract
In this study, in order to assess thermal runaway risk of two step synthesis reactions, two new risk assessment methods were proposed by combining the new assessment procedure with the risk matrix and the Stoessel criticality diagram. The thermal runaway risks of the tert-butyl peroxybenzoate (TBPB) synthesis process and the tert-butyl peracetate (TBPA) synthesis process, and the influence of the use of the pure target products on the assessment results were also studied by the new methods. The results showed that the new methods could obtain more accurate assessment results of two step synthesis reactions. Some measures should be taken to reduce the thermal runaway risks of the two synthesis processes. Furthermore, the use of the pure target products in the new methods would exaggerate the thermal runaway risks of the two step synthesis reactions.
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