New Intelligent Push-the-Bit Rotary Steerable System Helped Reducing Well Time and Maximized Directional Drilling Performance, Abu Dhabi, UAE

Abstract

Abstract To meet the current oil and gas market challenges, there is an industry need to optimize cost by safely drilling longer horizontal wells to maximize well productivity. Drilling challenges include the highly deviated trajectory that starts from the surface sections and wellhead, the high DogLeg Sevirity (DLS) profile with collision risks, and the thin complex geological structures, especially in new unconventional fields where numerous geological and geomechanical uncertainties are present. To mitigate for those challenges, reviewing the existing drilling techniques and technologies is necessary. To compete in the current Hi-Tech and Automation era, the main challenges for directional drilling service providers are to reduce well time, place wells accurately, and improve reliability, reducing repair and maintenance costs and helping the customer reduce time and costs for the overall project. Offset wells analysis and risk assessments allowed identifying the main challenges and problems during directional drilling phases, which were highlighted and summarized. As a proposed solution, the new generation of intelligent fully rotating high dogleg push-the-bit rotary steerable system has been implemented in the UAE onshore oil and gas fields to improve the directional drilling control and the performance. This implementation reduced the Non-Productive time (NPT) related to the human errors as the fully automation capabilities were being utilized. The new rotary steerable system has the highest mechanical specs in the market including self-diagnosis and self-prognosis through digital electronics and sophisticated algorithms that monitor equipment health in real-time and allow for managing the tool remotely. As a result, the new intelligent RSS was implemented in all possible complex wellbore conditions, such as wells with high DLS profile, drilling vertical, curve, and lateral sections in a single trip with high mud weight and high solid contents. Automation cruise control gave the opportunity to eliminate any well profile issues and maintain the aggressive drilling parameters. Using the Precise Near-bit Inclination and Azimuth and the At-Bit Gamma real-time data and high-frequency tool face measurements in the landing intervals where required for precise positional control to enable entering the reservoir in the correct location and with the correct attitude helping the customer's Geology and Geophysics department to place wells accurately while maintaining a high on bottom ROP.