New Insights into Co-pyrolysis among Graphitic Carbon Nitride and Organic Compounds: Carbonaceous Gas Fragments Induced Synthesis of Ultrathin Mesoporous Nitrogen-Doped Carbon Nanosheets for Heterogeneous Catalysis.

Abstract

N-doped carbon materials are well known as promising metal-free catalysts and applied in innumerable industrial synthetics. However, most of the N-doped carbon materials obtained by conventional synthetic means exhibit generally low mesoporosity, and their reported pore volumes reached only 1-3 cm3 g-1, which greatly limits their further industrial application in heterogeneous catalysis. Especially for oxidation reaction of alkylbenzenes, this type of reaction is almost always accompanied by many different byproducts, while the reaction activity and selectivity are mainly affected by mesoporosity of catalysts. Traditionally, graphitic carbon nitride (GCN) is commonly considered as a self-sacrificed nitrogen source together with multifarious organic compounds to obtain N-doped carbon materials by a co-pyrolysis process. However, the mechanisms of formation process are still complex and uncontrollable to date. In this work, we present a novel co-pyrolysis synthetic strategy by a facile chemical vapor deposition method for preparing a series of ultrathin N-doped carbon nanosheets with high mesoporosity. More importantly, it is found that GCN containing abundant hydrogen bonds can be irreversibly anchored by carbonaceous gas fragments (CxHy+) released from various organic substances via thermogravimetry-differential thermal analysis coupled with mass spectrometry and X-ray photoelectron spectroscopy analysis, and the CxHy+ fragments exhibit a non-negligible role during the transformation. Our results further demonstrated that the residue of incompletely decomposed GCN is a key point to enlarge porosity in final products which are obtained via mixing pyrolysis between an organic precursor and GCN (or GCN precursors). Benefitting from the outstanding mesoporosity and ultrathin morphology, the representative ABCNS-900 exhibits excellent catalytic performance for oxidizing ethylbenzene to acetophenone with extremely low dosage and high selectivity. Our findings show a universal synthetic strategy for ultrathin N-rich carbon nanosheets with a high mesopore volume, further promoting the application of N-doped carbon materials in heterogeneous catalytic industry.