New Design of Hy-Vo Chain Based on the Ultra-Small Rolling Radius

Abstract

To improve the system meshing performance and the chain stability, a totally new type Hy-Vo chain with an ultra-small rolling radius is proposed in this research. According to the rolling theory of the rocker pin, the design method and the meshing system for the new Hy-Vo chain are proposed. Based on the analysis model of polygonal action, by calculating a specific example, it is proved that the variable pitch characteristic of the new Hy-Vo chain is controllable. Through comparing the system center distance fluctuations for the new and the classical Hy-Vo chain, it is shown that both the system fluctuation difference and the system running deviation are all smaller for the new Hy-Vo chain. Combined with the analysis of Multi Flexible Body Dynamics (MFBD), for the new Hy-Vo chain plate and the rocker pin, the stress distribution is more uniform, and the chain life is longer. As a result, the new Hy-Vo chain with the ultra-small rolling radius has a better meshing performance and fatigue resistance, as well as better process economy. Moreover, the new design proposed in this paper is not only a novel structure for the Hy-Vo chain drive, but it also reveals the meshing mechanism and the controllable variable pitch characteristic.