New aspects about reduced LCF-life time of spherical ductile cast iron due to dynamic strain aging at intermediate temperatures

Abstract

Spherical ductile cast iron (FCD400) is widely used as container material in nuclear energy processing line due to its superior mechanical properties and low price. Fatigue properties in low cycle fatigue (LCF) can be described well by the Manson–Coffin–Basquin’s rule. However, at intermediate temperature range between 453 and 723 K the elongation–temperature–diagram shows a significantly 20–10% reduced elongation and an increase in yield stress in tensile test experiments. These non-linear deviations and the phenomenon of less ductility at intermediate temperatures are known for a long time [1] [K. Chijiiwa, M. Hayashi, Mechanical properties of ductile cast iron at temperature in the region of room temperature to liquid, Imono 51 (7) (2004) 395-400]. But the following explanation is presented for the first time. In the same temperature range as the reduced fatigue life time dynamic strain ageing (DSA) also known as Portevin-le-Chartelier effect with the formation of visible serrations occurs. Both phenomena are explained by interaction effects between carbon diffusion and dislocation velocity which have at this temperature the same order of magnitude. However, this phenomenon shows interesting behavior at intermediate temperature range. During the low cycle fatigue test, DSA phenomenon disappeared, but mechanical properties show clear evidence of DSA phenomenon. Therefore, the purpose of this paper is to study the correlation of DSA occurrence, LCF and mechanical properties.