New approach for the identification of anisotropy material parameters using hydraulic bulge tests

Abstract

This paper put forwards a new method for the identification of the flow curves of anisotropic sheet metals using hydraulic bulge tests throughout circular and elliptical dies. This method is based on the membrane equilibrium equation, numerical simulation to derive the pole thickness and experimental data involving the measurement of only the polar deflection versus the applied hydraulic pressure curves. The experimental curves of four hydraulic bulge tests were obtained: one bulge test through circular die, and three bulge tests through elliptical dies, where the major axe of the elliptical die was oriented in three directions with respect the rolling direction of the sheet metal. These results were used in the identification of flow parameters and anisotropy coefficients of Hill48’ yield criterion. Then, FEA was utilized to perform sensitivity analysis of material parameters on the different hydraulic bulge test responses. The case study was a sheet metal of low carbon steel DC04. The identified material parameters were used in the numerical simulation of hydraulic bulge tests for the accuracy verification of the proposed method. It was shown a good agreement between model’s prediction and experimental results.