Abstract

To develop new titanium alloys for laser-based direct energy deposition, Ti-Zr-V-Nb alloys were designed from a basic Ti60.94Zr39.06 congruent composition alloyed with constant V content and varying Nb contents. The microstructure and properties of the alloys, fabricated by laser-based direct energy deposition, were systematically studied. The results show that all as-deposited alloys consist of near-equiaxed β grains with multiple orientations. The difference is that the lattice parameter of the phase enlarges and its grain size reduces with increasing Nb content, which leads to a continuous increase in hardness, strength, wear and corrosion resistance. But the ductility shows a reverse variation due to the combination of enhanced solid solution strengthening and dislocation strengthening. Owing to the combined effect of fluidity and spreadability of melt, the surface roughness firstly decreases and then increases with the increase of Nb content. The optimized alloy with 3.91 at.% Nb exhibits a good match of mechanical, tribological, and chemical properties compared with Ti60.94Zr39.06 congruent alloy, being a promising candidate used for laser-based direct energy deposition.

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