Abstract

Quality improvement systems, as opposed to quality control systems, generally require feedback information on the nature and extent of defects being encountered so as to take appropriate remedial actions. This paper discusses the use of neural networks to classify surface defects on automotive valve stem seals. The neural networks are to be incorporated in an automated visual inspection machine forming part of an overall quality improvement system. Three types of neural networks are considered: the adaptive logic network, the backpropagation multi-layer perceptron (BMLP) and the Kohonen feature map. The BMLP has the best classification accuracy (90%). When different BMLP modules are combined, each to classify a range of defect sizes, the accuracy increases due to “synergy” between the individual modules.

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